Forklift Scales

WeighSmart Hydraulic Forklift Scale: Safety & Inventory in One

 

Lift safe while you monitor and control inventory from your forklift.

The WeighSmart Forklift Scale is a high-precision hydraulic weighing system re-engineered to transform any forklift into a mobile weighing and inventory station.

By integrating a heavy-duty pressure transducer directly into your forklift’s hydraulic system, you gain an “invisible” scale that eliminates the need for bulky, fragile mechanical attachments or expensive carriage modifications.

Operational Safety & Accident Prevention Forklift instability is a leading cause of workplace accidents in New Zealand. The WeighSmart system provides operators with an instant, real-time readout of the load on the forks, allowing them to verify weight before lifting to full height. This prevents dangerous forklift tipping, protects masts and hydraulics from over-stress, and ensures every lift stays within the vehicle’s safe operating limits.

  • Hydraulic Precision: Maintenance-free weighing via a high-pressure transducer—no load cells to break or snag on racking.

  • Inventory Control: Track every pallet moved with optional printer support, producing hard-copy records of date, time, individual weights, and grand totals.

  • NZTA Compliance: Load trucks to the exact 8.2t axle limit (VDAM 2016) at the dock, preventing costly overweight infringements before they happen.

  • Zero Mechanical Bulk: Retain your forklift’s original lift capacity and dimensions with a system that doesn’t add bulky, breakable attachments.

  • Built for NZ Industry: Rugged, shock proof, overload and waterproof design ideal for timber yards, freight hubs, and 24/7 warehouse operations.

Features

WeighSmart Hydraulic Forklift Scales: Total Loading Control

 

In a modern New Zealand warehouse, speed often competes with safety.

The WeighSmart Hydraulic Forklift Scale eliminates that conflict.

By integrating a high-pressure stainless steel transducer directly into your forklift’s hydraulic lift line, we turn your existing fleet into precision mobile weighing stations—without the need for bulky, breakable mechanical attachments.

Inventory Control Meets Workplace Safety

Inventory discrepancies and forklift tipping are two of the most costly “hidden” drains on a business.

The WeighSmart system provides real-time data to prevent overloading accidents, ensuring your center of gravity remains within the stability triangle as defined by WorkSafe NZ standards.

  • Prevent Tipping: Instant feedback warns operators if a load exceeds the vehicle’s rated capacity before they lift to height.

  • Inventory Precision: Cross-check incoming and outgoing freight directly at the dock. Every pallet is verified, reducing shipping errors and “lost” stock.

  • Audit-Ready Documentation: Our optional high-speed thermal printer provides immediate paper proof for every load, including date, time, and total weights—essential for quality control and weight bridge verification.

The NZTA Advantage: Loading Legitimate Every Time

Loading a truck to its maximum capacity is a science. Overloading a single axle can lead to heavy VDAM 2016 infringements at roadside Commercial Vehicle Safety Centres (CVSC).

  • Axle Weight Management: Monitor cumulative weight as you load, ensuring your heavy vehicle remains within the 8.2-tonne axle limit.

  • No Mechanical Bulk: Unlike “weighing forks,” our system doesn’t alter your forklift’s carriage or reduce visibility. It’s an “invisible” upgrade that maintains your machine’s original mechanical integrity and lifting geometry.


Technical Specifications: The Hydraulic Edge

The WeighSmart system is engineered to thrive in rugged NZ environments, from refrigerated warehouses to gravel-based timber yards.

Feature Technical Specification
Sensor Technology High-precision Stainless Steel Pressure Transducer
Rated Pressure Up to 5,000 psi (350 Bar)
Accuracy Typical ±1% to 2% of forklift capacity
Resolution User-selectable (e.g., 5kg, 10kg, or 50kg)
Environmental Protection IP67 Rated (Transducer) / IP65 (In-cab Indicator)
Operating Temperature -10°C to +50°C (Temperature Compensated)
Power Supply 12V – 24V DC (Directly from forklift battery)
Connectivity RS232 Serial Port for Printer/Data Logger
Frequently Asked Questions: Forklift Weighing & Safety

 

How does a hydraulic pressure transducer compare to weighing forks?

Mechanical weighing forks (load cells) are often bulky and prone to damage in tight racking. The WeighSmart system uses a pressure transducer connected to your hydraulics. This is “invisible,” maintenance-free, and doesn’t change your forklift’s lifting geometry or rated capacity.

Can these scales help prevent my forklift from tipping?

Yes. Tipping often occurs when an operator unknowingly lifts a load exceeding the forklift’s rated capacity. By providing a real-time weight display, the WeighSmart system allows the operator to lift safe, knowing exactly how much weight is on the forks before maneuvering.

How do these scales help with NZTA/VDAM compliance?

To avoid NZTA overweight fines, you must stay within specific axle weight limits. By weighing each pallet as it is loaded, the operator can calculate the axle load distribution and total GVM, ensuring the truck is “legitimate” before it hits the road.

Do we need to modify our forklift’s forks or carriage?

No. This is one of the biggest advantages of our system. Because we tap into the hydraulic lines, there are no mechanical modifications to the forks, carriage, or mast. Your forklift retains its original manufacturer’s safety rating.

What information does the optional printer provide?

The optional printer is essential for inventory control. It provides a hard-copy ticket showing the date, time, weight of each individual lift, and the grand total for that specific truck or order.


Customer Reviews

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Rated 5 out of 5

“A review from a customer who benefited from your product. Reviews can be a highly effective way of establishing credibility and increasing your company's reputation.”

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